Branch: Nottage Timber Merchants, Pyle
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How to Measure & Fit MDF Window Boards (White Primed)

Our primed MDF window boards include a rebated back edge to help bridge old silicone/plaster at the frame. Do not cut the bullnosed front – if depth needs adjustment, trim from the back and re-form the rebate.

Stock sizes
• 25 × 250 mm × 3.6 m
• 25 × 255 mm × 3.6 m
• 25 × 300 mm × 3.6 m
Finish
White primed MDF – prime all cut edges with MDF primer.
Design options
Optional front overhang & oversized front projection for a deeper reveal.

1) Measure

  • Measure the width (left–right) of the opening at the front edge of the reveal.
  • Measure the depth from frame to front of reveal.
  • Decide if you want a front overhang (e.g. 10–25 mm) and/or a deeper projection for a stronger reveal line.
  • Select the closest stock depth (250 / 255 / 300 mm).

2) Cut to Size

  • Cut the width to suit – fine-tooth hand saw or circ saw with guide.
  • Never cut the bullnosed front. If reducing depth, trim from the back edge only.
  • After trimming depth, re-form the rebate (scribe a shallow notch) so it still bridges any silicone/plaster at the frame.
  • Lightly sand all cut edges for a smooth, paint-ready finish.

3) Prime Cut Edges

Seal all cut edges (including the re-formed rebate) with an MDF primer. This prevents moisture ingress and gives an even top-coat.

4) Fit the Board

  1. Dry-fit first. The back rebate should sit over any old silicone/plaster line at the frame.
  2. Apply a suitable grab adhesive on the underside and to contact points.
  3. Press into place, check for level and front projection/overhang, then weight/clamp until set.
  4. Run decorators caulk down both reveals for a neat finish.

5) Finish

  • Lightly de-nib, then apply your chosen top coat over the factory primer.
  • If you’ve oversized the front for a reveal, keep the line consistent across the window.
  • Consider adding a small moulding under the nose if you want a more traditional look.
Do
  • Store boards flat & dry before fitting.
  • Prime cut edges and re-formed rebate with MDF primer.
  • Allow a small front overhang if desired (10–25 mm typical).
  • Dry-fit and check level before adhesive cures.
Don’t
  • Don’t cut the bullnosed front.
  • Don’t leave unsealed MDF edges exposed to moisture.
  • Don’t force the back tight to messy silicone – use the rebate to bridge it.

Tip: For deep reveals or uneven plaster, scribe the sides for a tight fit. If reducing depth significantly, a block plane/scribe and a careful rebate cut at the back give the best result while keeping the front bullnose intact.

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